Products
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Weigh Bridge
Dalein Agriplan’s weigh bridge is used to weigh an entire truck or vehicle and their contents. Due to the large scale, it’s usually mounted permanently on a concrete foundation. The load carried is calculated by measuring the weight of the empty vehicle and then with its contents. The weigh bridge is usually located under the overhead bridge to simplify the process.
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Valve Box
A Valve Box, (flap box or diverter valve) is used to divert or direct the material in multiple specific directions for total mobility and plant control. This improves the flow line and direction of product, to suit each plant. It increases productivity due to less man hours used to direct the material. Dalein Agriplan has a variety of valve boxes, custom build to suit every plant.
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Twin Shaft Paddle Mixers
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Steam
Adding steam to the production process for animal feeds improves the compressibility (an increase in the press capacity of 20% is no exception) and the condition of the laying mash, among other things. Steam inactivates micro-organisms while the sensory properties (including aroma, taste and texture) of the product mix are retained.
For the production of high-quality (dry) steam – the quality is determined by pressure and temperature – PTN supplies steam lines and steam injection systems on mixers, presses, expanders and compactors.
Characteristic of the injection systems is the volume-increasing drainage vessel after the reducing unit in which a steam flash, and thus superheated dry steam, is generated.
The compact systems are available with a capacity of 150 - 2.500 kg/hr, are easy to install and use relatively little energy.
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Silo's
Storage of grain and seed products requires the utmost care and control at the same time. Many of the world's crops are lost in storage, due to the uncontrollable development of heat and moisture. Therefore, monitoring and controlling of temperatures are of vital importance in modern grain handling. No silo project is too big or too small for Dalein Agriplan – whether the solution applies to a large or small, square or round silo solution. At Dalein Agriplan we provide 2 types of silos for your convenience:
• Round silos Round silos are suitable for large storage capacities. Dalein Agriplan provides the option of round silos manufactured by our trustworthy suppliers. The capacity of the largest round silo goes up to 4000 tons.
• Square silos Square silos are ideal for the use of inside batching and holding purposes. Square silos can be used in dual row placement, with capacities of 6 - 15 tons. For bulk materials, square is the right shape for maximum capacity. Square silos should be cladded if used outside for the overload bridge out-loading system.
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Rotary Sifter
Rotary sifters are used to remove grit and fine objects from the feed flow. That is why Dalein Agriplan offers a wide range of different options to help you maximise productivity and more importantly, your profitability. Dalein Agriplan offers a wide range of different sifters to meet your unique requirements.
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Ribbon Mixers
Dalein Agriplan’s Ribbon Mixer has 3 different mixing capacitie:
- 1 ton
- 1.5 ton
- 2 ton
The main benefits of these Ribbon Mixers are that they are cost effective and give a homogeneous mix within 3 to 4 minutes. These mixers are typically used where dry animal feeds are mixed. The Ribbon Mixers have 2 discharging methods:
- Standard double bomb drop doors along the length of the mixer for quick discharging
- A slide gate
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Plant Automation
Automation is there to increase productivity, and/or quality beyond what that is possible with current human labour levels. Automation is the use of machines, control systems and information technologies to optimise productivity in the production of goods and delivery of services. Automation greatly increases load capacity, speed, and repeatability. It plays an increasingly important role in the world economy and in daily experience.
At Dalein Agriplan, we live by this definition. We have the know-how and the expertise to satisfy your customer-specific requirements which makes us your reliable partner for the supply of high-quality plant automation in accordance with the latest technical developments. All the solutions we supply are characterised by quality, thoroughness and reliability, complying with strict industrial standards and guidelines.
Our control systems are used by manufacturing plants and systems throughout the world. We pride ourselves in supplying from the smallest to the largest automation solutions and knowing, that we at Dalein Agriplan, are playing an important role in increasing the world's economy, is a daily experience.
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Pellet Press
Dalein Agriplan's expertise in the pelleting process focuses on creating a pellet that is durable and tough enough to resist breakage during handling. Our pelleting press enables companies to pellet a wide variety of different raw materials. Pellet machines can be fitted with a twin or single conditioner with a recursion time barrel.
The pelleting process begins with a conditioning process where steam is homogeneously mixed with the ingredients at a temperature of up to 75°C. A knife system systematically cuts the pelletized product from the die and the still warm pellets proceed onwards for cooling.
Optimum meal preparation is essential for maximum press capacity. Meal, molasses and steam are mixed in the (conditioning) mixer to form a mixture that can easily be pressed. The entire supply of meal, steam and liquids is controlled by a fully automated PLC system.
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Overhead Bridge
The overhead bridge is usually located across the weigh bridge, to simplify the process of before and after weighing. The overhead bridge conveys the final product that is ready to be transported. Dalein Agriplan has designed the overhead bridge to transport the final product from inside the plant to outside, with a covered gantry for easy maintenance and to protect the equipment from the weather conditions South Africans may encounter. The dispatch is designed to minimise product waste.
The overhead bridge is a set of bins for the final product, located on the outside of the feed mill. It’s designed so that a feed-tanker can drive underneath the bridge, where the feed is released from the bins into the feed-tanker. A large weigh-scale is also fitted on the ground under the bridge, to weigh the feed-truck.
