Products
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Auger
Each design is unique in its own form to suit varied situations. Dalein provides a variety of specifically designed augers, for horizontal or inclined transport of bulk goods and materials. Augers are constructed from durable materials and provide an efficient, economical and dependable conveying medium, reflecting the benefits of our sound engineering experience.
Advantages of Dalein Agriplan's well-designed flight conveyers are clean, low energy consumption and dust free operation Augers, with favourable dimensions and a great degree of maintenance-friendliness as an extra touch.
The transport capacity and the variety of products that can be moved with our augers are exceptionally high. Augers can also be used as discharge and capacity control equipment.
The shaft with the scroll moves the product from the intake trough to the outlet on the drive side. The product does not rotate and just moves forward. The drive group consists of an electrical gearbox motor with optimal frequency controller for full control. Equipment and accessories are manufactured both for straight forward conveyors and for complete systems in large turn-key projects.
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Liquid Dosing Unit
Dalein Agriplan provides liquid additions of water, animal oil and molasses that is added by a volume based flow meter into a mixer, fat coater, lick plant or a conditioner.
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Pellet Press
Dalein Agriplan's expertise in the pelleting process focuses on creating a pellet that is durable and tough enough to resist breakage during handling. Our pelleting press enables companies to pellet a wide variety of different raw materials. Pellet machines can be fitted with a twin or single conditioner with a recursion time barrel.
The pelleting process begins with a conditioning process where steam is homogeneously mixed with the ingredients at a temperature of up to 75°C. A knife system systematically cuts the pelletized product from the die and the still warm pellets proceed onwards for cooling.
Optimum meal preparation is essential for maximum press capacity. Meal, molasses and steam are mixed in the (conditioning) mixer to form a mixture that can easily be pressed. The entire supply of meal, steam and liquids is controlled by a fully automated PLC system.
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Overhead Bridge
The overhead bridge is usually located across the weigh bridge, to simplify the process of before and after weighing. The overhead bridge conveys the final product that is ready to be transported. Dalein Agriplan has designed the overhead bridge to transport the final product from inside the plant to outside, with a covered gantry for easy maintenance and to protect the equipment from the weather conditions South Africans may encounter. The dispatch is designed to minimise product waste.
The overhead bridge is a set of bins for the final product, located on the outside of the feed mill. It’s designed so that a feed-tanker can drive underneath the bridge, where the feed is released from the bins into the feed-tanker. A large weigh-scale is also fitted on the ground under the bridge, to weigh the feed-truck.
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ESW Control System (Locally Develop Control Units)
Electronic System Wrights (Pty) Ltd. By Edwin van de Wiel (Managing Director) Specialising in Industrial Electronic Design and Manufacturing for Automation since 1988. Working with the Dalein Group companies from 1992 for Batch Weighing systems and currently have more than sixty sites running with our systems. The application of Y-Series controllers, our newest control system, are for cost effective Batch Weighing systems including Bulk Materials transport, Pellet Presses, Gross and Net Bagging as used in feed factories. As service to our clients we also design the electrical integration with the industrial plants and help to commission the systems. The Y-Series controller modules are very flexible and are used on standalone systems of between nine and 600 input/output points. These systems become very cost effective as 95% of the software is shared between projects, from the smallest to largest, offering bug free and reliable installation and operation. All the modules run on our real-time communications operating system (RTCOS) with the applications and OS written in "C" for reliability and easy maintenance. Other applications include energy efficient and accurate Industrial Chilling and Freezing, integrated with Energy and Building Management, and SCADA systems. Currently developing a high security Y-Series Gateway that will fully integrate with the internet for IoT and Cloud applications.
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Batching Scale
Our batching scale provides a wide variety of scales batching between 500kg – 2tons. Our unique designed allows for free flowing of difficult products like Lucerne, citrus pulp, silage etc.
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Conditioner
The stainless-steel conditioner mixer has large paddles whose height and angle can be
adjusted to provide homogenous mixing and a hygienic process.The robust, low-maintenance machine can be combined with a feeder screw and steam set
and contributes to an optimum absorption of steam and liquids.There is a choice of two options: a standard conditioner mixer and an insulated, electrically
heated version which minimises the formation of condensation and premature cooling.
Development and engineering details make the difference in this stainless-steel conditioner.
Large-scale paddles whose height and angle can be adjusted generate homogenous mixing
and a hygienic process.The conditioner is often supplied in combination with a feeder screw and steam set.
Homogenous mixing and hygienic process. The benefits are:
- Optimum absorption of steam and liquids.
- Robust housing construction.
- Easy to clean.
- Longer maintenance intervals.
- Simple design.
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Weigh Bridge
Dalein Agriplan’s weigh bridge is used to weigh an entire truck or vehicle and their contents. Due to the large scale, it’s usually mounted permanently on a concrete foundation. The load carried is calculated by measuring the weight of the empty vehicle and then with its contents. The weigh bridge is usually located under the overhead bridge to simplify the process.
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Ribbon Mixers
Dalein Agriplan’s Ribbon Mixer has 3 different mixing capacitie:
- 1 ton
- 1.5 ton
- 2 ton
The main benefits of these Ribbon Mixers are that they are cost effective and give a homogeneous mix within 3 to 4 minutes. These mixers are typically used where dry animal feeds are mixed. The Ribbon Mixers have 2 discharging methods:
- Standard double bomb drop doors along the length of the mixer for quick discharging
- A slide gate
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Bunkers
Storage of raw materials requires the utmost care and control at the same time. Many of the world's crops are lost during storage due to the lack of heat and moisture control. No bunker project is too complicated or too simple for Dalein Agriplan – whether the solution applies to large or small bunkers. Open bunkers are ideal for the use of inside batching and holding purposes. For bulk materials, square is the right shape for maximum capacity.
