Products
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Final Product Bin
Dalein Agriplan provides final product bins that can hold 11-23m³. Final product bins are used to store the final product before it is bagged by the Nett weiger/Gross weigher or moved to be pelletized or transported by a chain conveyor to the overhead bulk dispatch bins.
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Hammer Mills
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Intake Grid
Dalein Agriplan has various standard sizes of intake grids to suit the client’s building and requirements. The grids are designed so that a truck, filled with feed, can drive over it. The grids are level with the floor and are usually on top of a concrete pit or a live bottom.
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Inteqnion Control System (Siemens based PLC & SCADA system)
Inteqnion – Process automation Inteqnion is specialized in the design, build and installation of control systems for the batch and continuous controlled process industry. Our strength is asset management and its improvement. We help our clients to cut costs, reduce risk, improve results and to optimize the preformance of their assets. We want more than just meet your needs: we take on the challenge to exceed your expectations.
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Liquid Dosing Unit
Dalein Agriplan provides liquid additions of water, animal oil and molasses that is added by a volume based flow meter into a mixer, fat coater, lick plant or a conditioner.
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Live Bottom
Live bottoms transport bulk materials, from the hopper, silo or holding bin, utilising a screw to transport the material. Normally the feeder screw will have a variable pitch under the inlet to balance the flights at full pitch, reflecting the benefits of sound engineering experience. Dalein Agriplan's Live Bottoms are constructed from durable materials and provide an efficient, economical and dependable conveying method. We engineer and manufacture live bottom screw feeders according to your needs.
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Magnet Box
Dalein Agriplan uses magnet boxes, fitted with powerful permanent magnetic plates, to remove metal particles from raw material and animal feed in transport. This decreases the possibility of metal parts ending up in the final product or damaging machinery. These boxes can be used in other food and plastic industries as well. The sizes of the magnet boxes can be custom designed to fit your plant’s needs.
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Overhead Bridge
The overhead bridge is usually located across the weigh bridge, to simplify the process of before and after weighing. The overhead bridge conveys the final product that is ready to be transported. Dalein Agriplan has designed the overhead bridge to transport the final product from inside the plant to outside, with a covered gantry for easy maintenance and to protect the equipment from the weather conditions South Africans may encounter. The dispatch is designed to minimise product waste.
The overhead bridge is a set of bins for the final product, located on the outside of the feed mill. It’s designed so that a feed-tanker can drive underneath the bridge, where the feed is released from the bins into the feed-tanker. A large weigh-scale is also fitted on the ground under the bridge, to weigh the feed-truck.
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Pellet Press
Dalein Agriplan's expertise in the pelleting process focuses on creating a pellet that is durable and tough enough to resist breakage during handling. Our pelleting press enables companies to pellet a wide variety of different raw materials. Pellet machines can be fitted with a twin or single conditioner with a recursion time barrel.
The pelleting process begins with a conditioning process where steam is homogeneously mixed with the ingredients at a temperature of up to 75°C. A knife system systematically cuts the pelletized product from the die and the still warm pellets proceed onwards for cooling.
Optimum meal preparation is essential for maximum press capacity. Meal, molasses and steam are mixed in the (conditioning) mixer to form a mixture that can easily be pressed. The entire supply of meal, steam and liquids is controlled by a fully automated PLC system.
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Plant Automation
Automation is there to increase productivity, and/or quality beyond what that is possible with current human labour levels. Automation is the use of machines, control systems and information technologies to optimise productivity in the production of goods and delivery of services. Automation greatly increases load capacity, speed, and repeatability. It plays an increasingly important role in the world economy and in daily experience.
At Dalein Agriplan, we live by this definition. We have the know-how and the expertise to satisfy your customer-specific requirements which makes us your reliable partner for the supply of high-quality plant automation in accordance with the latest technical developments. All the solutions we supply are characterised by quality, thoroughness and reliability, complying with strict industrial standards and guidelines.
Our control systems are used by manufacturing plants and systems throughout the world. We pride ourselves in supplying from the smallest to the largest automation solutions and knowing, that we at Dalein Agriplan, are playing an important role in increasing the world's economy, is a daily experience.
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Ribbon Mixers
Dalein Agriplan’s Ribbon Mixer has 3 different mixing capacitie:
- 1 ton
- 1.5 ton
- 2 ton
The main benefits of these Ribbon Mixers are that they are cost effective and give a homogeneous mix within 3 to 4 minutes. These mixers are typically used where dry animal feeds are mixed. The Ribbon Mixers have 2 discharging methods:
- Standard double bomb drop doors along the length of the mixer for quick discharging
- A slide gate
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Rotary Sifter
Rotary sifters are used to remove grit and fine objects from the feed flow. That is why Dalein Agriplan offers a wide range of different options to help you maximise productivity and more importantly, your profitability. Dalein Agriplan offers a wide range of different sifters to meet your unique requirements.
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Silo's
Storage of grain and seed products requires the utmost care and control at the same time. Many of the world's crops are lost in storage, due to the uncontrollable development of heat and moisture. Therefore, monitoring and controlling of temperatures are of vital importance in modern grain handling. No silo project is too big or too small for Dalein Agriplan – whether the solution applies to a large or small, square or round silo solution. At Dalein Agriplan we provide 2 types of silos for your convenience:
• Round silos Round silos are suitable for large storage capacities. Dalein Agriplan provides the option of round silos manufactured by our trustworthy suppliers. The capacity of the largest round silo goes up to 4000 tons.
• Square silos Square silos are ideal for the use of inside batching and holding purposes. Square silos can be used in dual row placement, with capacities of 6 - 15 tons. For bulk materials, square is the right shape for maximum capacity. Square silos should be cladded if used outside for the overload bridge out-loading system.
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Steam
Adding steam to the production process for animal feeds improves the compressibility (an increase in the press capacity of 20% is no exception) and the condition of the laying mash, among other things. Steam inactivates micro-organisms while the sensory properties (including aroma, taste and texture) of the product mix are retained.
For the production of high-quality (dry) steam – the quality is determined by pressure and temperature – PTN supplies steam lines and steam injection systems on mixers, presses, expanders and compactors.
Characteristic of the injection systems is the volume-increasing drainage vessel after the reducing unit in which a steam flash, and thus superheated dry steam, is generated.
The compact systems are available with a capacity of 150 - 2.500 kg/hr, are easy to install and use relatively little energy.
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Twin Shaft Paddle Mixers
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
