Products
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Bucket Elevator
Bucket elevators are very efficient equipment for the continuous, vertical, dust-free transport of granulated and powdered bulk materials. Dalein Agriplan's bucket elevators are designed to stand on its own with or without support or in a structure. Material is fed into the boot of the elevator via an integrated inlet chute. The elevator belt runs over a pulley both at the top and at the bottom of the elevator. Buckets are attached and fitted at equal spaces to the belt by specialised elevator bolts which have a flat head, thereby minimizing interference with the head and tail end pulleys.
The goal is always to minimise spillage and thereby increase efficiency, while avoiding and designing around potential high-wear areas.
The top pulley is driven while the bottom pulley is fitted with a tensioning device. The base can be fitted with one or two intake chutes.
When an elevator is discharging, both gravity and centrifugal forces play an important role. The design of the inlet and discharge connections has a major effect on the capacity of the elevator. The content and shape of the elevator buckets, the bucket spacing, the belt speed and the pulley diameters also play an important role.
Some of the key design objectives are:
• Optimal performance
• Life span
• Maintainability
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Magnet Box
Dalein Agriplan uses magnet boxes, fitted with powerful permanent magnetic plates, to remove metal particles from raw material and animal feed in transport. This decreases the possibility of metal parts ending up in the final product or damaging machinery. These boxes can be used in other food and plastic industries as well. The sizes of the magnet boxes can be custom designed to fit your plant’s needs.
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Conveyor Belt
The Sewing Conveyor belt is usually used beneath the Nett Weigher. The feed is dispatched into a bag which is then released onto the conveyor belt. The conveyer belt transports the open bag of feed at the correct speed through the sewing machine. The sewing machine stitches the bag of feed shut, which is now ready to be transported. Dalein Agriplan provides 2 types of conveyors - horizontal or inclined - to suit the client’s needs.
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Twin Shaft Paddle Mixers
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Batching Bins
We provide batching bins that are designed to hold a valve of between 7-23m³. Dalein Agriplan has a batching block that can hold multiple bins. If more bins are desired, bins can be split or another batching block can be added to the plant.
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Valve Box
A Valve Box, (flap box or diverter valve) is used to divert or direct the material in multiple specific directions for total mobility and plant control. This improves the flow line and direction of product, to suit each plant. It increases productivity due to less man hours used to direct the material. Dalein Agriplan has a variety of valve boxes, custom build to suit every plant.
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Chain Conveyor
The chain conveyor is a reliable means of transport for the continuous transfer, horizontal or inclined, of granulated and powdered products. Chain conveyors are suitable for the transport of high capacities over long distances. It can be designed with intermediate outlets and slides. They are usually electro pneumatic driven, but manually controlled designs can be done.
Dalein Agriplan's chain conveyers are designed for dust proof transport of raw materials and finished products. Our chain conveyors are manufactured in a modular system and can be supplied in the exact required length. We systematically strive for simplicity and so Dalein has designed 3 types of chain conveyors that can provide various capacities of feed to suit the client’s needs:
• No waste: A design unique to Dalein Agriplan. The product is pulled from the intake to the outlet along the bottom of the chain as a gliding mass. If not discharged properly, products get rotated back to the beginning of the cycle so it can be discarded through the sluice at the position required. This cycle is continuous, which ensures zero product wastage.
• Transfer: A chain transports the product horizontally in one direction from the inlet to the outlet.
• Incline: The angle chain conveyor is suitable for work at different angles not exceeding 52° and often takes a product from one machine to the next at different levels.
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Intake Grid
Dalein Agriplan has various standard sizes of intake grids to suit the client’s building and requirements. The grids are designed so that a truck, filled with feed, can drive over it. The grids are level with the floor and are usually on top of a concrete pit or a live bottom.
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Bulk Intake System
Bulk intakes can revcieve raw materials in large amounts. Dalein Agriplan provides highly efficeint raw material intake systems for storage of raw material for futher processing. It consist of a concrete pit or live bottoms along with transport elements to the storage destination.
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BOA - Compactor
A double-walled mixing chamber in which steam and liquids are added and the mixture is compacted using a hydraulically operated compacting chamber. Generously sized paddles, adjustable in both height and pitch, guarantee a homogenous mixture and a hygienic process. The mixture is introduced into the compacting chamber where a rotating three-roller head, presses it through two conical friction rings.
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Hammer Mills
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Crumbler
We provide 2 types of crumblers&rsquo
• The local Dalein Agriplan crumblers&rsquo
• PTN crumblers&rsquo
The crumbles’ are specifically designed for crumb production of various feeds. Two spring bolted rollers are specially spaced to gently crumble the pellets into specified smaller pieces. For reliability during use, all the crumbles’ are fitted with specific fluted and machined rollers.
