Products
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Crumbler
We provide 2 types of crumblers&rsquo
• The local Dalein Agriplan crumblers&rsquo
• PTN crumblers&rsquo
The crumbles’ are specifically designed for crumb production of various feeds. Two spring bolted rollers are specially spaced to gently crumble the pellets into specified smaller pieces. For reliability during use, all the crumbles’ are fitted with specific fluted and machined rollers.
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Hammer Mills
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Intake Grid
Dalein Agriplan has various standard sizes of intake grids to suit the client’s building and requirements. The grids are designed so that a truck, filled with feed, can drive over it. The grids are level with the floor and are usually on top of a concrete pit or a live bottom.
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Bulk Intake System
Bulk intakes can revcieve raw materials in large amounts. Dalein Agriplan provides highly efficeint raw material intake systems for storage of raw material for futher processing. It consist of a concrete pit or live bottoms along with transport elements to the storage destination.
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BOA - Compactor
A double-walled mixing chamber in which steam and liquids are added and the mixture is compacted using a hydraulically operated compacting chamber. Generously sized paddles, adjustable in both height and pitch, guarantee a homogenous mixture and a hygienic process. The mixture is introduced into the compacting chamber where a rotating three-roller head, presses it through two conical friction rings.
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Chain Conveyor
The chain conveyor is a reliable means of transport for the continuous transfer, horizontal or inclined, of granulated and powdered products. Chain conveyors are suitable for the transport of high capacities over long distances. It can be designed with intermediate outlets and slides. They are usually electro pneumatic driven, but manually controlled designs can be done.
Dalein Agriplan's chain conveyers are designed for dust proof transport of raw materials and finished products. Our chain conveyors are manufactured in a modular system and can be supplied in the exact required length. We systematically strive for simplicity and so Dalein has designed 3 types of chain conveyors that can provide various capacities of feed to suit the client’s needs:
• No waste: A design unique to Dalein Agriplan. The product is pulled from the intake to the outlet along the bottom of the chain as a gliding mass. If not discharged properly, products get rotated back to the beginning of the cycle so it can be discarded through the sluice at the position required. This cycle is continuous, which ensures zero product wastage.
• Transfer: A chain transports the product horizontally in one direction from the inlet to the outlet.
• Incline: The angle chain conveyor is suitable for work at different angles not exceeding 52° and often takes a product from one machine to the next at different levels.
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Valve Box
A Valve Box, (flap box or diverter valve) is used to divert or direct the material in multiple specific directions for total mobility and plant control. This improves the flow line and direction of product, to suit each plant. It increases productivity due to less man hours used to direct the material. Dalein Agriplan has a variety of valve boxes, custom build to suit every plant.
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Batching Bins
We provide batching bins that are designed to hold a valve of between 7-23m³. Dalein Agriplan has a batching block that can hold multiple bins. If more bins are desired, bins can be split or another batching block can be added to the plant.
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Twin Shaft Paddle Mixers
Various Dalein Agriplan Hammer Mills are available. Capacities range from 3 to 20 tons per hour. Our unique asymmetrical design allows for optimum power-to-capacity ratios without aspiration. Aspiration remains available to enhance the capacity per kilowatt and ensure more homogeneous particle sizes.
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Conveyor Belt
The Sewing Conveyor belt is usually used beneath the Nett Weigher. The feed is dispatched into a bag which is then released onto the conveyor belt. The conveyer belt transports the open bag of feed at the correct speed through the sewing machine. The sewing machine stitches the bag of feed shut, which is now ready to be transported. Dalein Agriplan provides 2 types of conveyors - horizontal or inclined - to suit the client’s needs.
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Conditioner
The stainless-steel conditioner mixer has large paddles whose height and angle can be
adjusted to provide homogenous mixing and a hygienic process.The robust, low-maintenance machine can be combined with a feeder screw and steam set
and contributes to an optimum absorption of steam and liquids.There is a choice of two options: a standard conditioner mixer and an insulated, electrically
heated version which minimises the formation of condensation and premature cooling.
Development and engineering details make the difference in this stainless-steel conditioner.
Large-scale paddles whose height and angle can be adjusted generate homogenous mixing
and a hygienic process.The conditioner is often supplied in combination with a feeder screw and steam set.
Homogenous mixing and hygienic process. The benefits are:
- Optimum absorption of steam and liquids.
- Robust housing construction.
- Easy to clean.
- Longer maintenance intervals.
- Simple design.
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ESW Control System (Locally Develop Control Units)
Electronic System Wrights (Pty) Ltd. By Edwin van de Wiel (Managing Director) Specialising in Industrial Electronic Design and Manufacturing for Automation since 1988. Working with the Dalein Group companies from 1992 for Batch Weighing systems and currently have more than sixty sites running with our systems. The application of Y-Series controllers, our newest control system, are for cost effective Batch Weighing systems including Bulk Materials transport, Pellet Presses, Gross and Net Bagging as used in feed factories. As service to our clients we also design the electrical integration with the industrial plants and help to commission the systems. The Y-Series controller modules are very flexible and are used on standalone systems of between nine and 600 input/output points. These systems become very cost effective as 95% of the software is shared between projects, from the smallest to largest, offering bug free and reliable installation and operation. All the modules run on our real-time communications operating system (RTCOS) with the applications and OS written in "C" for reliability and easy maintenance. Other applications include energy efficient and accurate Industrial Chilling and Freezing, integrated with Energy and Building Management, and SCADA systems. Currently developing a high security Y-Series Gateway that will fully integrate with the internet for IoT and Cloud applications.
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Weigh Bridge
Dalein Agriplan’s weigh bridge is used to weigh an entire truck or vehicle and their contents. Due to the large scale, it’s usually mounted permanently on a concrete foundation. The load carried is calculated by measuring the weight of the empty vehicle and then with its contents. The weigh bridge is usually located under the overhead bridge to simplify the process.
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Batching Scale
Our batching scale provides a wide variety of scales batching between 500kg – 2tons. Our unique designed allows for free flowing of difficult products like Lucerne, citrus pulp, silage etc.
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Bunkers
Storage of raw materials requires the utmost care and control at the same time. Many of the world's crops are lost during storage due to the lack of heat and moisture control. No bunker project is too complicated or too simple for Dalein Agriplan – whether the solution applies to large or small bunkers. Open bunkers are ideal for the use of inside batching and holding purposes. For bulk materials, square is the right shape for maximum capacity.
